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Industrial Services - Induction Hardening

Now there is a local source for Induction Hardening shaft heat-treating. Our heat treating processes include a 100KVA Tucker heating unit with a 36” Micro Processor controlled scanner. This is a low frequency machine running at 3 hertz with a maximum power output of 100 KVA. It is capable of deep hardening patterns. This process is readily available for processing shafts with a center in both ends. Maximum shaft length is 36”. The computer- based scanner allows for variable programming speeds to insure thorough heating of parts with different diameters and tapered sections. Induction hardening is an extremely cost effective method of heat-treating. Support equipment includes salt bath and electric tempering furnaces, and a precision straightening process. THE STRAIGHTENING PROCESS Tucker 100kw Induction Hardening Machine HARDENING 1-1/2” DIAMETER SHAFT MADE FROM 1552 MATERIAL After the hardening and tempering process, a precision straightening is required. The straightening process is critical for producing ready to finish parts. We employ an Eitel stroke controlled straightening press. This unique process is capable of straightening within a few thousands run out. The technology is stroke controlled rather that pressure control. An in-process dial indicator measurers the run out error and the press stroke is adjusted allow the ram to precisely change the distance traveled.

 

equipment includes salt bath and electric tempering furnaces, and a precision straightening process. THE STRAIGHTENING PROCESS Tucker 100kw Induction Hardening Machine HARDENING 1-1/2” DIAMETER SHAFT MADE FROM 1552 MATERIAL After the hardening and tempering process, a precision straightening is required. The straightening process is critical for producing ready to finish parts. We employ an Eitel stroke controlled straightening press. This unique process is capable of straightening within a few thousands run out. The technology is stroke controlled rather that pressure control. An in-process dial indicator measurers the run out error and the press stroke is adjusted allow the ram to precisely change the distance traveled.